航空发动机复杂扭曲叶片分步电解加工研究

为实现复杂扭曲叶片在较小间隙下的稳定加工,提出了一种分步式电解加工的工艺方法,建立了复杂扭曲叶片小间隙(0.2 mm)和大间隙下(0.5 mm)扭曲流道的流道模型,采用有限元法进行了流场仿真研究,结果表明增加流道间隙可以解决流道中涡流和流场紊乱的问题。开展了复杂扭曲叶片小间隙连续式加工和分步式加工的试验研究。结果表明,采用小间隙连续式加工,当阴极进给至3.8 mm位置时,在叶片排气边靠近叶根流道扭曲处出现短路打火情况;而采用分步式加工方式能够实现加工的顺利进行。     

The use of bio-diesel based additive as rheology improver and pour point depressant of Nigerian waxy crude

The chemical method has proved to be the most effective mitigating method of wax deposition in petroleum system as it deals with the root cause of wax formation. Most of the commercial chemicals in the industry are very expensive and toxic. This paper aims the use of biodiesel based additives for improving the rheological behavior and pour points of waxy crude from Nigeria field. The biodiesels derived additives gave better performance than the commercial chemical and the seed oils as greatly improvement in rheology and pour point values of the waxy crude were observed     

托盘式湿法烟气脱硫塔阻力特性研究

采用冷态物理模型结合商用CFD(Computational Fluid Dynamics)软件,对山东某火电厂300 MW机组配套托盘塔的流场和阻力特性进行了研究,取得了孔板阻力损失与液气比之间的二次函数关系。研究结果表明,塔内两相流场分布合理,入口处液滴受烟气的拖拽作用形成明显的干湿界面,负荷和液气比是影响脱硫塔阻力的重要因素。当液气比一定时,托盘上方能够维持相对稳定的持液层及鼓泡过程;满负荷运行时,脱硫塔阻力损失约为1600 Pa,其中孔板占1/4,持液层占3/4。拟合获得了托盘区阻力损失同液气比之间的关系,为托盘塔的应用、运行及优化提供了理论指导。     

面向流屑角突变建模的切削状态参数经验公式的获得及应用

从提高流屑角突变模型的预测精度出发,建立了切削状态参数与3个切削控制参数之间关系的新经验公式。提出了一种通过迭代法准确设定有限元仿真软件刀-屑摩擦因数的方法,并通过直角切削Al6061-T6工件的有限元仿真试验,获得了一组不同切削控制参数组合条件下的切削状态参数数据。根据该数据拟合出剪切角φ、刀-屑摩擦角β、剪切应力τs关于刀具前角γ0、进给量f和切削速度v的经验公式,并通过一组直角切削试验,验证了所得经验公式的有效性。将新建经验公式应用于流屑角突变建模过程后,所得模型关于突变临界切削宽度的平均预测误差减小了27.2%。     

Flow pattern identification and measurement techniques in gas-liquid-liquid three-phase flow: A review

The simultaneous flow of gas, oil, and water forms various flow patterns due to the complex interfacial relationships. Three-phase flow patterns are classified as the gas-liquid and liquid-liquid flow patterns. Pressure drop, void fraction, liquid holdup, and phase distribution are important characteristics of the three-phase flow. These characteristics are generally associated with the three-phase flow patterns. Hence, the knowledge about flow patterns can help to predict the overall behavior of the three-phase flow. Studies have been conducted to identify three-phase flow pattern and their characteristics at various superficial velocities of gas, oil, and water. The major purpose of the studies is to gather information about the three-phase co-current flow and use it for improvement of the efficiency of the flow systems. Therefore, the accuracy of the measurement technique is critical. Several types of flow pattern identification and measurement techniques have been developed to improve accuracy and provide high-quality results. In this article, classical and advanced techniques used for the three-phase flow identification and measurement have been reviewed. The survey will help the researchers working in the area of multiphase flow to choose the right technique based on the objectives of the studies.     

An improved method to visualize two regions of interest synchronously in microfluidics

Multiphase flow in mini/micro channels has been widely studied for its potential in many industrial applications. The normal experimental method cannot capture two separate regions of interest (ROI) with a long distance synchronously for the limited field of views. In order to solve this problem, an improved experimental method is proposed and validated with experimental results. Prism groups are applied to reflect the two regions of interest to a very small shooting zone. Though the actual distance between the two regions is far, the reflected regions adjoin with each other on the top surface of the prisms. Thus, the two regions can be captured synchronously with one image using a small field of view. Two types of configurations with 4 prisms and 6 prisms are compared using gas-liquid and liquid-liquid experimental results. The resolution of the two configurations is similar, while the maximum amplification ratio is smaller for the latter configuration with 6 prisms. The first type is more suitable for experimental studies focusing on the formation and breakup of dispersed phases near two branches. The second configuration is recommended for cases focusing on the formation and fully developed hydraulic characteristics of the dispersed phase. The proposed method is very efficient for studies of hydraulic, heat and mass transfer characteristics of multiphase flows in mini/micro channels.     

潮流能水平轴水轮机在剪切来流下的水动力分析

采用基于计算流体力学方法的全尺度数值模拟计算,建立了适用于潮流能水轮机模拟的剪切来流环境,通过数值计算结果,对潮流能水轮机随时间变化的宏观力和流场特征进行了系统分析,探索水轮机在复杂工况下的水动力特性规律。结果表明,水轮机整个叶轮的总体平均受力在剪切流工况中未受到明显影响; 单个叶片的瞬态轴向力系数和瞬态轴向扭矩系数在旋转周期内出现了明显的周期性变化,且周期性变化幅值随转速增大而增大; 非定常的瞬时轴向扭矩和力的周期性振荡容易引起单个叶片的结构性振动,可能对水轮机的机械结构造成影响。     

Study on wax precipitation characteristics of wax deposit in pipes

Wax deposit properties are a significant concern in pipeline pigging during waxy crude oil transportation. In the present work, the impacts of flow conditions and oil properties on the wax precipitation characteristics of wax deposits are investigated. A flow loop apparatus was developed to conduct wax deposition experiments using four crude oils collected from different field pipes. The differential scanning calorimetry (DSC) technique was employed to observe the wax precipitation characteristics of crude oil and wax deposit. The results show that the wax content and the wax appearance temperature (WAT) of the deposits increase with shear stress and radial temperature gradient, and decrease with radial wax molecule concentration gradient near the pipe wall. The DSC tests on the wax deposits revealed that the deposit wax content is strongly correlated to the oil wax content. Furthermore, an empirical correlation was developed to predict the wax content and the WAT of the wax deposit. Verification of the empirical correlation using the different oils indicated that the average relative error of the wax content prediction and average absolute error of WAT prediction were 13.2% and 3.6°C, respectively.     

管式段塞流捕集器构造及其优化设计

天然气近年来由于技术的进步及其自身多项优势而被广泛利用,油气混输作为一种经济性良好的运输方式也开始服务于各大油气田。然而多相流的运动很复杂,加上一些其他因素而产生的段塞流则是危害较大,其主要危害体现在各项参数不稳,混输管路下游的处理设备会受到较大冲击,因此需要在混输管路末端设置段塞流捕集器来缓解这种冲击,保证下游的稳定供给。